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Products

Professional Injector Cup Remover & Installer Kit for Volvo D11 D12 D13 D16 & Mack MP7 MP8 MP10 Engines (Replaces 88800387 & 88800513)

The injector cup remover installer kit by HTL is forged from heavy-duty structural steel for maximum workshop durability. Engineered to rigorous ISO 9001 quality management standards, it extracts and installs copper or brass fuel injector sleeves on Volvo and Mack diesel engines. It eliminates cylinder head removal, prevents bore damage, speeds up fleet maintenance, and reduces shop downtime.

Can support customized services

  • Minor Customization: Custom boxes, private labeling, and manuals.
  • Drawing Customization: Precision CNC machining from CAD blueprints.
  • Sample Customization: Reverse engineering and replication from samples.
  • Full OEM/ODM: End-to-end component development for custom needs.

Product Description

Commercial diesel engines running in heavy-duty Class 8 trucks demand extreme precision during fuel system overhauls. The injector cup remover installer kit engineered by HTL provides heavy-duty fleet workshops, commercial truck service centers, and diesel repair technicians with a master, shop-grade service tool. Over time, heat cycles and combustion pressures degrade copper and brass fuel injector cups (sleeves) in Volvo and Mack cylinder heads, leading to coolant leaks into fuel lines or compression gas blow-by into the cooling package. Replacing these sleeves using improvised hammers or improper pullers runs the severe risk of gouging the cylinder head casting, destroying internal seal grooves, or causing catastrophic coolant-fuel cross-contamination. This professional-grade Volvo D13 injector sleeve tool eliminates those risks by allowing complete sleeve removal and installation directly on the vehicle without removing the heavy cylinder head assembly.

Heavy-Duty Steel Construction & Precision Engineering

Every component in the HTL 88800387 88800513 tool set is manufactured from high-tensile, heat-treated alloy steel designed to withstand extreme mechanical extraction torque. The threaded puller collets, expander shafts, and driver mandrels are CNC-machined to exact tolerances, ensuring 100% concentric engagement inside the injector sleeve wall. Surface treated with an anti-corrosion black oxide and zinc phosphate finish, this robust fuel injector sleeve puller repels diesel fuel, engine oil, shop solvents, and cooling system chemicals, maintaining reliable mechanical alignment over thousands of repair jobs.

Professional-Injector-Cup-Remover-&-Installer-Kit-for-Volvo-D11-D12-D13-D16-&-Mack-MP7-MP8-MP10-Engines-(Replaces-88800387-&-88800513).png

Applications

Designed as a master service set, this versatile kit replaces multiple OEM factory tool part numbers, including 88800387, 88800513, 88800196, 9986174, 88880054, and 88800014. The Mack MP8 injector cup tool set covers both stainless steel and brass injector cup profiles across a broad spectrum of commercial highway and off-highway diesel platforms:

  • Compatible with Volvo D16 Engine 2007-2016, applicable models VHD, VNL, VNM, VNX, VT.
  • Compatible with Volvo D13 D11 2007-2016, applicable models VNM, VNL, VHD.
  • Compatible with Mack MP7 MP8 MP10 Engine 2008-2020 ( Conical Injector Sleeve), applicable models MRU, LEU, CXU, CHU, GU, CV, CTP, CT.

How to use

Our kit utilizes an expanding collet design to grip the sleeve from above andattaches to the puller force screw. This design allows the copper unit injectorsleeves to be extracted from the top of the cylinder head. The installation toolsimply pushes the sleeve from the top downward to avoid the expander fromfalling inside the engine as the previous discontinued version from Volvo would.

Features
  • A specially designed kit to easily extract the copper unit injector sleeve from the top of the cylinder head.
  • Use an unique expansion collet design to grip the sleeve from above and attaches to the puller force screw.
  • Directly replace OEM tools for removal of both steel and copper sleeves.
  • Fitting tool expander available for copper type sleeves & steel type.

Commercial Value

Equipping your heavy truck repair bays with the HTL injector cup remover installer kit delivers immediate, tangible commercial value. By replacing costly OEM single-purpose dealership tools with a rugged, multi-functional Volvo D13 injector sleeve tool, fleet operations and independent repair shops save thousands in tool capital outlay. More importantly, performing injector sleeve replacements in-chassis saves up to 10 hours of billable engine teardown labor per truck, turning long overhaul delays into rapid, same-day fleet service and maximizing highway uptime.

Product Highlights

Product Highlights
In-Chassis In-Vehicle Service Architecture
The HTL injector cup remover installer kit allows technicians to pull old copper cups and press in new replacement sleeves directly on the engine block without removing the cylinder head, saving massive labor hours.
Product Highlights
Complete OEM Equivalent Tool Coverage
Replaces OEM Volvo and Mack specialty tool part numbers 88800387, 88800513, 88800196, 9986174, 88880054, and 88800014, giving heavy truck mechanics complete coverage in a single master package.
Product Highlights
Precision Collet Expansion Extraction System
The internal collet mechanism expands tightly against the inner walls of worn injector cups. Tightening the forcing screw bites into the sleeve body smoothly, pulling it straight up out of the head bore without slipping or damaging the casting.
Product Highlights
Dual-Purpose Removal & Installation Mandrels
Includes dedicated driver mandrels designed specifically for setting both stainless steel and brass/copper injector cups. These drivers spread equal downward pressure on the cup lip, ensuring a fluid-tight press fit against internal O-rings.
Product Highlights
Drop-Forged Heat-Treated Alloy Steel Build
Constructed from high-density carbon steel with heat treatment, this fuel injector sleeve puller resists high extraction torque and impact without bending, spreading, or shearing threads under heavy shop usage.
Product Highlights
Heavy-Duty Protective Storage Case
The complete kit comes arranged in custom-molded recessed slots inside an industrial blow-molded carrying case. Every adapter, puller shaft, and driver is labeled for quick identification and organized shop transport.

Parameter Information

Type Engine timing tools Car Fitment Universal
Material High Carbon Steel Package Hard Case
Color Other Place of Origin Zhejiang, China
Brand Name HTL Warranty 12 Months
Product Name Volvo & Mack Truck D11 D12 D13 D16 Injector Cup Remover Applications Volvo FM12 D11 D12 D13 D16 & Mack Truck MP7 MP8 MP10
Material Carbon Steel Single Gross Weight 5.2 kg
Selling Units Single item Single Package Size 42X33X11 cm

FAQ

Q: Are you a trading company or manufacturer?
A: We're manufacturer for more than 12 years of experience in Auto Repair Tool Solutions.


Q: What are your main products?
A: Our products main include : automotive specialty tools like engine tools , timing tools , under car tools , brake tools , air condition tools ,special sockets , compression testers ,and etc.


Q: Can you do OEM?
A: OEM are welcome for us. Customers' brand ,logo , label can be customized for the products and carton package, but based on a certain quantity.


Q: What's the lead time?
A: Most of hot selling items are in stock , for stock order small quantity can ship within 5 days , for larger quantity within 30 days ; Products not in stock , small qty can ship out within 15 days , bulk need takes 45-65 days.


Q: How about the delivery time?
A: Most of hot selling items are in stock , for stock order small quantity can ship within 5 days , for larger quantity within 30 days ; Products not in stock , small qty can ship out within 15 days , bulk need takes 45-65 days.


Q: Do you have any discount?
A: Yes, we offer quantity-based discounts. For bulk orders, we will provide the most competitive price. Please feel free to contact us with your expected quantity for a customized discount plan.

Parts List

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Why Choose HTL

Production line equipment
Production line equipment
Production line equipment
Production line equipment

Production line and 

Equipment

Industry-leading KEYENCE three-dimensional inspection equipment is applied to wire cutting machines, CNC production equipment, including sawing machine systems, machining centers, three-dimensional inspection systems, and assembly processes.
Digital Rockwell Hardness Tester (HRC Scale), precision measurement for hard metals (20-70HRC), ISO compliant, easy operation, ideal for tooling and automotive quality control.

Certificates

Industry Certifications

Industry Certifications

Hongtu has obtained the IOS9001 international quality system certification.

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